31 Optimax Fuel System Diagram


Optimax fuel rail assemblies fuel rails are simple yet they can fail. When you try to burn this fuel deposits can form in the combustion chamber.

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Also low engine use tends to dry out the diaphrams.

Optimax fuel system diagram. Mercury uses a specific system when assigning either serial or model numbers to their mercury outboard motors however either of these can be used to lookup oem parts for your motor. Only the port fuel rail is water cooled but in the event of a failure water will pass through to the starboard fuel rail. The one shown is from a 1997 90 hp mercury carbureted model.

Simply enter the original model or serial number assigned to your outboard motor by mercury marine. Water separating fuel filter kit for v 6 efidfi outboard mercury mercruiser 35 18458t 4 water separating fuel filter with the blue screw in sensor. Outboard motor installation 2.

Screws filling fuel system note. A bad air compressor head seal can force water into the fuel rails. The most common cause of failure is from corrosion andor water intrusion.

Squeeze the fuel line primer bulb until it feels firm. Symtoms caused by leaking regulator diaphrams point to. The optimax is the most mis diagnosed engine out there.

Bad injectors bad fuel pumps leaking vst air in fuel lines bad gas bad tps rubber regulator diaphrams dry and crack because of todays fuel content. For initial start of a new engine or for an engine that ran out of fuel or was drained of fuel the fuel system should to be filled as follows. I will remove it disassemble it and re assemble it.

Located under the cowl on all mercurymariner v 6 outboard engines 1996 and newer. When left untreated some of the fuel components begin to oxidize and form a gum like substance. This video shows you how to rebuild a mercury or mariner outboard fuel pump.

The substance settles in fuel lines and tanks carburetors and injectors. Buy oem parts for mercury mercury mariner outboard parts by hp liter 300hp fuel system diagram. Fasten clamp together with two screws.

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